Co2 Welding Machine Manufacturers in India
Weldconn Sales & Services., is a top CO2 welding machine manufacturers, suppliers and exporters in India, are providing the new technological CO2 welding machines that uses carbon dioxide gas as a shielding agent and also protect any kind of pool during the welding process. This can joins the thicker and also thinner metal such as galvanized steel, stainless steel, aluminium and cast iron.
This gives high quality of welds in various kinds of manufacturing industries such as automotive, aerospace, commercial and large industrial machineries manufacturing companies also. The new spatter generations and all types of material compatibility of these CO2 welding machines helps for improving performance and productivity also!
One of the former CO2 (Carbon Dioxide) welding machine manufacturers in India, our all types of machines are made with new technological updates and gives higher performance in every applied industrial applications. Here we have listed down some types such as:
- MIG (Metal Inert Gas) Welding Machine: These are the most commonly used and highly demanding welding machines due to their high-end welding capability and versatility. This machine has a continuous wire electrode with an electrode gun and provides continuous welding. The mixture of CO2 and argon gas gives high-end welding and reduces environmental pollution. Technological updates such as improved wire-feed systems provide more accurate welding and precise control over the process.
- MAG (Metal Active Gas) Welding Machine: Our MAG welding machine operates similarly to MIG welding machines but uses more reactive gases such as CO2 and CO2-argon blends, which are cost-efficient for industrial applications. This machine is primarily used for various ferrous metals like carbon steel and low-alloy steels. New technology in these machines, such as automatic voltage control, adjusts the settings for more consistent welds.
- TIG (Tungsten Inert Gas) Welding Machine: These new types of TIG welding machines use inert gases like CO2 or CO2-argon mixtures, which are versatile and applicable to multiple types of metals such as mild steel and galvanized steel. Due to the machine's working mechanism, it offers better penetration even at higher speeds and improved arc control. We’ve integrated new touch-screen interfaces and IoT features for easy monitoring of every process. These machines are mostly used in the construction and automotive industries.
- Flux-Cored Arc Welding (FCAW) Machine: This advanced flux-cored arc welding (FCAW) machine uses a special tubular wire filled with flux instead of solid wire. Our FCAW machines are primarily used outdoors due to their use of external shielding gas. New technological features, such as dual-shielded flux-core wire, improve penetration and bead appearance while maintaining shielding properties. To ensure longer performance, these machines are equipped with inverter-based power sources. FCAW machines are widely used in the automotive, aerospace, and high-precision industries.
We have mentioned below a technical sheet of our CO2 Welding Machine that will gives more technical information such as:
| Specifications | CO₂ Welding Machine | MIG Welding Machine | MAG Welding Machine | TIG Welding Machine |
|---|---|---|---|---|
| Welding Process | GMAW | GMAW | GMAW | GTAW |
| Shielding Gas | 100% CO₂ | Argon, Argon + CO₂ mix | CO₂, Argon + Active gas | Argon, Argon + Helium |
| Current Type | DC | DC | DC | DC, AC |
| Input Voltage (V) | 220/380/415 | 220/380/415 | 220/380/415 | 110/220/380 |
| Current Range (A) | 50 - 500 | 40 - 450 | 40 - 500 | 10 - 350 |
| Duty Cycle (%) | 60 - 100 | 60 - 90 | 60 - 100 | 40 - 80 |
| Wire Feed Speed (m/min) | 2 - 18 | 2 - 20 | 2 - 20 | N/A |
| Wire Diameter (mm) | 0.8 - 1.6 | 0.6 - 1.6 | 0.8 - 1.6 | N/A |
| Spool Size (kg) | 5 / 15 / 20 | 5 / 15 / 20 | 5 / 15 / 20 | N/A |
| Efficiency (%) | 85 - 92 | 85 - 90 | 85 - 92 | 80 - 90 |
| Power Factor | 0.85 - 0.95 | 0.85 - 0.95 | 0.85 - 0.95 | 0.7 - 0.9 |
| Open Circuit Voltage (V) | 60 - 70 | 50 - 70 | 50 - 70 | 50 - 60 |
| Cooling Method | Air / Water | Air / Water | Air / Water | Air / Water |
| Welding Modes | Short Circuit / Spray | Short Circuit / Spray / Pulse | Short Circuit / Spray / Pulse | Pulse / HF Start / Lift Start |
| Weight (kg) | 25 - 80 | 20 - 70 | 20 - 75 | 15 - 60 |
| Noise Level (dB) | 70 - 80 | 65 - 75 | 65 - 75 | 60 - 70 |
| Arc Ignition Type | Hot Start | Hot Start / Soft Start | Hot Start / Soft Start | HF / Lift Arc |
The one of the former CO2 Welding Machine suppliers in India, our all types of machines are filled with multiple types of features that give more performance such as:
- Wire Feeding Mechanism: These all types of machines have smooth and continuous wire feeding mechanism that gives continuous weld quality.
- Shielding Gas Control: It has special working mechanism that can regulate the CO2 or mixed gas to protect the weld pool from contamination and reduces emission.
- Welding Current Adjustment: As the different types of materials or metal thickness, this machine can automatically passes current and saves energy.
- Thermal Overload Protection: In the case of overheating, these all types of CO2 welding machine can automatically shuts down which can prevent damage.
- Digital Display Panel: For smooth handling of the overall machine, we have given a digital display in this machinery where less experienced operator can also operate the machine.
- Pulse Welding Mode: This pulse welding mechanism of these machines helps to reduces input and also improves the weld aesthetics on thin materials.
Being the former CO2 welding machine exporters in India, these all types of welding machine gives various kinds of benefits such as:
- Cost-effectiveness: As compared to other gases, CO2 gas is cheaper and effective. This can reduce more operational cost and make it suitable for small scale industries.
- High Welding Speed: As compared to other welding machines, these machines have faster welding speeds that can improve performance and productivity, while also reducing operational time.
- Deeper Penetration: For thick metals such as cast iron and galvanized steel, this machine provides better penetration for high-quality welds.
- Minimal Gas Waste: The new controlled gas flow mechanism in these welding machines saves more gas and lowers gas consumption during welding.
- Strong Weld Joints: Due to its working mechanism, our all types of CO2 welding machines produce durable and high-strength welds suitable for structural applications.
These all types of CO2 welding machine are made with new technological updates and gives higher and accurate performance in multiple types of applications such as:
- Fabrication of heavy-duty metal and steel structures
- Welding in automobile parts and component manufacturing
- Construction of ships and marine equipment fabrication
- Joining pipelines and welding pressure vessels securely
- Structural framework assembly in large-scale constructions
- Maintenance and repair work in industrial machinery
- Manufacturing and assembly of sheet metal products
- Heavy equipment and industrial machinery production welding
A CO2 welding machine is commonly used for MIG/MAG welding processes in various industries. It ensures strong, durable welds with high penetration for thick metals.
As a former CO2 welding machine manufacturers, suppliers and exporters in India, we as Weldconn Sales & Services are offering the best CO2 welding machines that are highly demanding from multiple types of industries due to their working mechanism. These welding machines are installed with new technological sensors and working mechanism that can saves more gas and emission to perform more in large industrial sectors. For more information, contact us today!